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Bathroom Renovation #6 – Elements Board

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Now the bathroom is starting to take shape and with the Elements board covering up the stud work, plumbing and wiring, a real sense of progress is hitting the team.

Jubi is back to help Roger with the Abacus Elements board which he loves working with.

Special thanks go to Abacus for supporting this series: https://www.abacus-bathrooms.co.uk

Abacus Elements Board

Tools and materials used in this video series:

Abacus Elements Ultimate Construction Board – https://bit.ly/2MepRo5

Abacus Emotion Round Shower Head – https://bit.ly/2zk6mTu

Abacus Fix-MD Sealing & Mounting Adhesive – https://bit.ly/2P0Fm1E

Abacus Infinity Single Fall Tray – https://bit.ly/2TyOooS

Abacus No More Leaks Bath & Shower Sealing Kits – https://bit.ly/2OZ2fCn

Pro-Seal Tape Sealing Compound – https://bit.ly/2OXvRA9

Temptation Chrome Wall Arm – https://bit.ly/2AaPvSt

Temptation Thermostatic Shower Mixer – https://bit.ly/2OWXVm3

X Series Designer Glass to Wall Support Arm – https://bit.ly/2zkx0vx

X Series Glass Panel – https://bit.ly/2PK0Nrt

Fein MultiMaster – https://bit.ly/2vvZpMW

Hansgrohe iBox Universal – https://bit.ly/2FJlDTc

Hultafors HBX Saw Blade – https://bit.ly/2MhKtf7

Imex LX3DG Line Laser Level – https://bit.ly/2qXpf9Z

KEAH Pipe Chamfer Tool – https://bit.ly/2TT8Lwy

Makita DJR188 18v Recip Saw – https://bit.ly/2DKeNKl

Milwaukee M12 BDDX Sub Compact Drill – https://bit.ly/2MzA0ss

Milwaukee RED STICK – https://bit.ly/2vybKQW

Monument 2600K Copper Pipe Bender 15mm & 22mm – https://bit.ly/2AbfcCF

Tacklife AHS02C Diamond Coated Core Hole Drill Bit Set – https://amzn.to/2KmuYiB

See more on Abacus Bathrooms on Skill Builder.

Hanging Joists, Cracks & Saving Money – ASB #3

Ask Skill Builder is back with episode 3. We take a look through the emails that you’ve sent into us and Roger does his best to steer you in the right direction.

Roy Hanson asks about hanging joists on the first floor of his major house extension.

Luke Oliver shows us his handy work on some nice cabinets.

Kasian Capatina shows us the problems he’s having with his recently decorated bathroom including some cracked travertine.

Mark Hull has some problems with cracks appearing all over the wall of his living room.

Travers Rudd wants to change his radiators over but the existing one is in a right rotten mess.

Shane Saunders sent in the plans for his upcoming extension project and wants to know where he can save some money on the project.

Send us your pictures and videos: https://skill-builder.uk/send

Bathroom Renovation #5 – Piping Up & Plumbing Tips

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Episode #5 of our bathroom renovation series, piping up and plumbing tips, in association with Abacus bathrooms. Over the course of this video series, we will show you how to renovate a bathroom from start to finish.

Roger gets to flex his plumbing muscles in this fifth instalment of our how to install a bathroom series.

https://www.abacus-bathrooms.co.uk

Tools and materials used in this video series:

Abacus Elements Ultimate Construction Board – https://bit.ly/2MepRo5

Abacus Emotion Round Shower Head – https://bit.ly/2zk6mTu

Abacus Fix-MD Sealing & Mounting Adhesive – https://bit.ly/2P0Fm1E

Abacus Infinity Single Fall Tray – https://bit.ly/2TyOooS

Abacus No More Leaks Bath & Shower Sealing Kits – https://bit.ly/2OZ2fCn

Abacus Pro-Seal Tape Sealing Compound – https://bit.ly/2OXvRA9

Abacus Temptation Chrome Wall Arm – https://bit.ly/2AaPvSt

Abacus Temptation Thermostatic Shower Mixer – https://bit.ly/2OWXVm3

Abacus X Series Designer Glass to Wall Support Arm – https://bit.ly/2zkx0vx

Abacus X Series Glass Panel – https://bit.ly/2PK0Nrt

Fein MultiMaster – https://bit.ly/2vvZpMW

Hansgrohe iBox Universal – https://bit.ly/2FJlDTc

Hultafors HBX Saw Blade – https://bit.ly/2MhKtf7

Imex LX3DG Line Laser Level – https://bit.ly/2qXpf9Z

KEAH Pipe Chamfer Tool – https://bit.ly/2TT8Lwy

Makita DJR188 18v Recip Saw – https://bit.ly/2DKeNKl

Milwaukee M12 BDDX Sub Compact Drill – https://bit.ly/2MzA0ss

Milwaukee RED STICK – https://bit.ly/2vybKQW

Monument 2600K Copper Pipe Bender 15mm & 22mm – https://bit.ly/2AbfcCF

Tacklife AHS02C Diamond Coated Core Hole Drill Bit Set – https://amzn.to/2KmuYiB

See more on bathrooms on Skill Builder.

CCF Invests in Hire-It Service in the North East

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To help meet the demand from local building contractors and installers looking for quick and reliable access to tools and equipment on a hire basis, CCF has made the service a permanent fixture in Newcastle.

The Hire-It service, which was first introduced on a trial basis last year, has been well received by building professionals who can now get specialist equipment – from smaller hand tools to larger items like scissor lifts and guardrail systems – on a weekly or daily hire basis.

The leading insulation and building products distributor are now exploring the possibility of expanding the Hire-It service to other areas around Newcastle and the North East.

Leighton Davies, Hire Director, said: “The decision to hire out specialist equipment isn’t a new concept, but it can be difficult for customers to find trusted suppliers like CCF who can offer a huge choice of well maintained, safety assured and top name equipment on a regular basis.

We’ve received excellent feedback from Newcastle and thanks to the area being a hub for construction projects in the UK, we are keen to expand here in the future”.

Jack Best, Tool Hire Manager at CCF Newcastle, said: “The Hire-It service has proven to be really popular with local customers who want to make savings, especially when working on projects which require large or specialist tools that would be impractical or expensive to purchase outright”.

Popular equipment, such as laser level precision instruments for site surveying, dehumidifiers for quick and efficient building drying, to light and heavy-duty breaker equipment, and more, are all available to hire to use across a range of building projects.

For more information about CCF Newcastle and the Hire-It service, visit Team Valley Trading Estate, Gateshead, NE11 0JH or call 0191 491 4992 or visit www.ccfltd.co.uk.

What Did Harriet Discover Behind the Wall? – ASB #2

Send your story to us: https://skill-builder.uk/send

Ask Skill Builder returns with Episode 2 covering the familiar story of a leaking shower and the wrong approach to bathroom design.

#1 ~ Quoting Jobs & Price Conditioning

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In the first episode of the new Skill Builder podcast, Roger and Robin talk about the best approach, how to price-up building work and how to make the financial side of your business thrive.

The tips and techniques developed by Roger and Robin during the course of their long careers will help you avoid the misery of pricing yourself out of, or into certain projects.

Robin also goes over the all-important ‘price conditioning’ which is a powerful and useful technique that he’s used to great effect for twenty years.

Bathroom Renovation #4 – Stud Pre-wall

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Episode #4 of our bathroom renovation series in association with Abacus bathrooms. Over the course of this video series, we will show you how to renovate a bathroom from start to finish.

The pre-wall build starts here. This area is where all of the plumbing and mountings and things that need to be hidden go so that the finished room looks sleek and clean.

Roger is battling away at this mammoth job and feeling the pain of a job that could do with several more hands.

Tools and materials used in this video series:

Abacus Elements Ultimate Construction Board – https://bit.ly/2MepRo5

Abacus Emotion Round Shower Head – https://bit.ly/2zk6mTu

Abacus Fix-MD Sealing & Mounting Adhesive – https://bit.ly/2P0Fm1E

Abacus Infinity Single Fall Tray – https://bit.ly/2TyOooS

Abacus No More Leaks Bath & Shower Sealing Kits – https://bit.ly/2OZ2fCn

Abacus Pro-Seal Tape Sealing Compound – https://bit.ly/2OXvRA9

Abacus Temptation Chrome Wall Arm – https://bit.ly/2AaPvSt

Abacus Temptation Thermostatic Shower Mixer – https://bit.ly/2OWXVm3

Abacus X Series Designer Glass to Wall Support Arm – https://bit.ly/2zkx0vx

Abacus X Series Glass Panel – https://bit.ly/2PK0Nrt

Fein MultiMaster – https://bit.ly/2vvZpMW

Hansgrohe iBox Universal – https://bit.ly/2FJlDTc

Hultafors HBX Saw Blade – https://bit.ly/2MhKtf7

Imex LX3DG Line Laser Level – https://bit.ly/2qXpf9Z

KEAH Pipe Chamfer Tool – https://bit.ly/2TT8Lwy

Makita DJR188 18v Recip Saw – https://bit.ly/2DKeNKl

Milwaukee M12 BDDX Sub Compact Drill – https://bit.ly/2MzA0ss

Milwaukee RED STICK – https://bit.ly/2vybKQW

Monument 2600K Copper Pipe Bender 15mm & 22mm – https://bit.ly/2AbfcCF

Tacklife AHS02C Diamond Coated Core Hole Drill Bit Set – https://amzn.to/2KmuYiB

Bathroom Renovation #3 – Shower Tray Prep

The third episode of our bathroom renovation series in association with Abacus bathrooms.

Over the course of this video series, we will show you how to renovate a bathroom from start to finish.

Shower Tray Prep

The shower tray (or shower former) sits inside the existing floor which means cutting into a very old structure and peering into the past.

This part can be tricky, but Roger has done this many times and will give you the benefit of his experience.

Tools and materials used in this video series:

Abacus Elements Ultimate Construction Board – https://bit.ly/2MepRo5

Abacus Emotion Round Shower Head – https://bit.ly/2zk6mTu

Abacus Fix-MD Sealing & Mounting Adhesive – https://bit.ly/2P0Fm1E

Abacus Infinity Single Fall Tray – https://bit.ly/2TyOooS

Abacus No More Leaks Bath & Shower Sealing Kits – https://bit.ly/2OZ2fCn

Abacus Pro-Seal Tape Sealing Compound – https://bit.ly/2OXvRA9

Abacus Temptation Chrome Wall Arm – https://bit.ly/2AaPvSt

Abacus Temptation Thermostatic Shower Mixer – https://bit.ly/2OWXVm3

Abacus X Series Designer Glass to Wall Support Arm – https://bit.ly/2zkx0vx

Abacus X Series Glass Panel – https://bit.ly/2PK0Nrt

Fein MultiMaster – https://bit.ly/2vvZpMW

Hansgrohe iBox Universal – https://bit.ly/2FJlDTc

Hultafors HBX Saw Blade – https://bit.ly/2MhKtf7

Imex LX3DG Line Laser Level – https://bit.ly/2qXpf9Z

Makita DJR188 18v Recip Saw – https://bit.ly/2DKeNKl

Milwaukee M12 BDDX Sub Compact Drill – https://bit.ly/2MzA0ss

Milwaukee RED STICK – https://bit.ly/2vybKQW

Monument 2600K Copper Pipe Bender 15mm & 22mm – https://bit.ly/2AbfcCF

Tacklife AHS02C Diamond Coated Core Hole Drill Bit Set – https://amzn.to/2KmuYiB

Bathroom Renovation #2 – What Lurks Under Floor?

Part 2 of our bathroom renovation series and it’s time to pull up the floorboards and see what lurks beneath for Roger to tackle.

To be honest, Roger has been doing this for so many years, there aren’t any plumbing or building problems he’s afraid of.

Bathroom Renovation #1 – Demolition & Rip Out

The first episode of our new bathroom renovation series in association with Abacus bathrooms.

Over the course of this video series, we will show you how to renovate a bathroom from start to finish.

This is the demolition & rip out and demolition of the old bathroom before the new wet room can be built.

Tools and materials used in this video series:

Abacus Elements Ultimate Construction Board – https://bit.ly/2MepRo5

Abacus Emotion Round Shower Head – https://bit.ly/2zk6mTu

Abacus Fix-MD Sealing & Mounting Adhesive – https://bit.ly/2P0Fm1E

Abacus Infinity Single Fall Tray – https://bit.ly/2TyOooS

Abacus No More Leaks Bath & Shower Sealing Kits – https://bit.ly/2OZ2fCn

Abacus Pro-Seal Tape Sealing Compound – https://bit.ly/2OXvRA9

Abacus Temptation Chrome Wall Arm – https://bit.ly/2AaPvSt

Abacus Temptation Thermostatic Shower Mixer – https://bit.ly/2OWXVm3

Abacus X Series Designer Glass to Wall Support Arm – https://bit.ly/2zkx0vx

Abacus X Series Glass Panel – https://bit.ly/2PK0Nrt

Fein MultiMaster – https://bit.ly/2vvZpMW

Hansgrohe iBox Universal – https://bit.ly/2FJlDTc

Hultafors HBX Saw Blade – https://bit.ly/2MhKtf7

Imex LX3DG Line Laser Level – https://bit.ly/2qXpf9Z

Makita DJR188 18v Recip Saw – https://bit.ly/2DKeNKl

Milwaukee M12 BDDX Sub Compact Drill – https://bit.ly/2MzA0ss

Milwaukee RED STICK – https://bit.ly/2vybKQW

Monument 2600K Copper Pipe Bender 15mm & 22mm – https://bit.ly/2AbfcCF

Tacklife AHS02C Diamond Coated Core Hole Drill Bit Set – https://amzn.to/2KmuYiB

Karcher Professional Vacuum Cleaner Review

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This Karcher NT 40/1 Tact TE M professional M Class vacuum is a thoroughly good machine that does three jobs for me well, first, it’s a really good vacuum for cleaning in general.

From construction dust that includes sand, sawdust, small masonry fragments missed by the broom to fine dust from flat surfaces, second it is a really capable dust extraction unit.

I connect the Karcher professional vacuum to various power tools from circular saws to electric planers the hose is nice and long and the machine itself is stable and on good castors so it moves freely as you work.

The third use is its wet vacuuming function this is particularly useful for plumbing jobs and site spillages, and it is simple to remove the dust bag to ready it for water etc.

The machine is M class and this is something we have to have to comply with building site regulations. The controllability of the vacuum is done by either selecting automatic or dialling the variable speed control and adjusting for different diameter hoses or attachments.

This vacuum its robustness and uses justifies the purchase price, it is a one-stop solution for construction professionals and cleaning contractors alike.

One final mention is the useful elasticated toggles that enable the hose to be stowed away around the top of the unit and then the metal tubes with the floor tool is located neatly over the rear wheels. Looking forward to spotless workspaces!

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More from Karcher

Thanks to the new fully automated filter cleaning system, our 40/1 Tact Te M wet and dry vacuum cleaner sucks up quantities of fine dust never before achieved whilst simultaneously guaranteeing filtration efficiency of 99.9%.

The device uses sensor-controlled electronics to provide optimum filter cleaning at all times and therefore maintain consistently high suction power.

Together with the large, robust 40-litre container with metal castors the device can not only handle very large quantities of hazardous fine dusts in dust class M, but also coarse dirt and liquids.

The NT 40/1 Tact Te M features a power outlet with auto-start feature as well as a full antistatic system including conductive accessories. It is therefore ideal for direct suction on power tools which produce large quantities of fine dust.

Dust that has already been deposited on the floor or on machines is safely removed using the newly developed accessory kit comprising a 4 m suction hose, stainless steel tubes and a wide floor nozzle. All accessories are stored securely on the device thanks to clever storage solutions.

SPECIFICATIONS

Technical data

Air flow (l/s) 74
Vacuum (mbar/kPa) 237 / 23.7
Container capacity (l) 40
Max. rated input power: 1380W
Standard nominal size: 35
Sound level: 68dB(A)
Frequency (Hz) 50 – 60
Voltage (V) 220 – 240
Weight (kg) 15.1
Dimensions (L x W x H) (mm) 560 x 370 x 655

Equipment

Suction hose: 4 m
Filter bag: Fleece
Wet and dry floor tool: 360 mm
Crevice nozzle
Connector for electric tools
Automatic on/off control for electric power tools
Antistatic system
Eco filter system
Flat pleated filter: PES
Sturdy bumper
Safety class: I
Caster with brake
Filter cleaning, Tact Filter Clean
Dust class: M

Building an Extension #10 – Soffits & Roof Underlay

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Part 10 of our extension series sees Roger & Robin up on the roof to deal with the roof underlay and soffits, breather membranes and a few other bits to take us up to roof tiles.

We also show you how to install Klober Permo Forte Vapour Permeable Roofing Felt.

With 25% of heat loss traditionally being through the roof, it is essential to use products which both reduce this figure whilst providing adequate levels of ventilation.

Klober offers a range of high-quality, high performing roofing underlays, wall membranes and vapour control layers/barriers.

When used in conjunction with our adhesive tapes these will form airtight areas within the roof, substantially reducing heat loss.

A range of sealing products is available: Permo TR universal tape for sealing laps and repairing tears, Tacto double-sided sealing tape, Easy-form stretchable tape and Pasto sealant for sealing holes in underlays where nails have penetrated.

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Bathroom Renovation Time Lapse | Series Teaser

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We have a new bathroom makeover series coming to Skill Builder soon.

Make sure you subscribe and hit the bell notification icon and catch every episode!

How Safe is Your Gas? Paris Gas Explosion Thoughts

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After reading the reports from the recent gas explosion at a bakery in central Paris, Roger asks the question, how safe is gas?

How Safe is Your Gas?

Gas cookers, gas safety devices and a thorough test of his own gas hob to see if it cuts out properly, just for peace of mind.

See more on gas safety issues on Skill Builder.

Snickers Comfort Stretch Workwear with Cordura

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Roger takes another look at the Snickers range of comfortable Cordura stretch workwear.

Vuba Resin Bound DIY Kits

We are often asked if laying resin bound is a DIY job.  The short answer is YES but only for paths and patios – an even then we would recommend leaving bigger projects to the professionals!

If you have never laid a concrete path or used a trowel then laying resin bound surfacing on a path, or small patio is going to be a challenge and you would be well advised to get some help from somebody with some experience.

That said if you’re keen, with good planning and a basic level of experience, a DIY resin bound project is highly rewarding and can transform the look of your outdoor living space. It’s fun too!

Vuba Resin Bound DIY Kits

So, where to start:

Choosing the right system

There are a number of systems on the market, but it is important to know the difference between resin bound and resin bonded.

The bonded kits are simply a resin that you trowel on and then throw stones onto. This is effectively pebble-dashing for drives and paths, and, like pebble dashing, the danger is that very soon the stones can part company with the resin and you get bald patches.

Resin-bound mixes the resin into the stones so each one is coated and therefore sticks to its neighbours. This greatly increases strength and will ensure your new path or patio looks great for years to come.  Even here you need to select a thickness that is suitable for the location. Vuba recommend a minimum 15mm depth for paths and patios! It’s more for driveways, but more about that later!

So resin bound is definitely the way to go, but the problem for the DIYer is that almost all resin bound systems require a forced action mixer.  It’s impossible to mix resin bound aggregate (stone chippings) in a conventional cement mixer – the resin won’t coat the aggregate effectively and it will very quickly break up, however, the Vuba DIY kit is formulated to work with a paddle mixer and an electric drill.  But before you grab your cordless drill and start mixing you need to be sure it is powerful enough. Often you will find a main powered drill of more than 550 watts is much better for the job. The good news is that they are cheap to buy, or if you want to go one better choose a dedicated paddle mixer that you can buy or hire.

So what is the process for installing the Vuba Resin Bound DIY kit?

Vuba Resin Bound 06

A Strong Foundation

The key to any good resin bound project is quality preparation and a solid foundation.

Your foundation should be a minimum of 150mm deep and we recommend using MOT Type 1 or 3 as your sub-base.

Once you have compacted your foundation you have three base options – 60ml Open Grade Tarmac, Concrete or the Vuba Grid System.

For the DIY enthusiast, in our opinion, the Vuba Grid system is perfect.   It’s hassle-free, lightweight has incredible strength properties.  It comes in 1m2 sections which easily clip together and can easily be cut to fit your space perfectly allowing for any drainage or none square sections.

Fill the grid system with angular stone – you’ll find it at most good builders merchants and its low cost.  Angular stone gives the resin lots of contact points to stick to and is good for compacting the surface.

Vuba Resin Bound 11

It’s time to mix and lay your resin!

The first point to note – It’s vital your base is dry when you lay your resin bound surfacing and that the freshly installed resin bound surface is kept dry for a minimum of half a day and ideally 24 hours.  Any moisture coming into contact with the resin inside this period could “blister” causing lightly cloudy patches to appear once dry.

To lay your resin bound surfacing we recommend you set out your DIY kits and mark out the surface area in equal parts giving you a good guide as to how much material you will use in each section.

Each DIY kit covers 1 square meter and is made up of 1 x 25kg bag of aggregate for 1 x two-part resin kit.

Step 1.

Pour part A and part B of your resin in a container and mix with a drill and paddle for approximately 90 seconds to ensure it is fully blended.

Step 2.

Slowly add the aggregate to your resin again mixing for a further 90 seconds.  It’s important to note here that firstly you must mix each kit for an equal time to ensure the colour consistency and that secondly, you should not over mix as mixing creates heat which can result in discolouration and reduced working time with the materials – essentially when its dry it will look patchy if you get this wrong!

Step 3.

Pour the mixed resin and aggregate on to the working surface and spread using a trowel at a vertical angle.  Once spread you can apply a finish to the resin using a freshly cleaned trowel.

Laying the DIY Resin Bound Kit is easy and fun.  If there are two of you, have one of your “team” mix a kit and then pour it out fairly evenly over the surface area you wish to cover.  Then while they begin mixing a second kit, the other person can spread the mix – you will have plenty of time to get the surface right – approximately 30 minutes.

Finally, as a general rule we recommend you allow a minimum 24 hours before walking on your new resin bound surface.

Vuba Resin Bound 02

So what about driveways?

Our DIY kits are a single stone size.

Our Resin Bound systems recommended for driveways contain a blended mix of stone sizes and a binding quartz – resulting in a much more compact, stronger finish suitable for vehicle traffic.

They do however require the use of a Forced Action Mixer and the very nature of a larger project also creates more potential for lesser experienced DIY enthusiasts to make small mistakes that can significantly impact the look of your new driveway.

For this reason, when it comes to driveways, we recommend you get the professionals in using a reputable contractor with more experience will mean you have a person on the job who is more aware of potential issues which can arise and will know how to overcome them and ensure a great job!

Speak to Vuba and we can always recommend you one of our Approved Contractors!

Makita DLS600Z – Neat Little Cordless Mitre Saw

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Robin takes the new Makita DLS600Z mini mitre table saw for a test drive and loves it. Just imagine how much he’d love the Festool version!

More info from Makita

Makita 18v LXT BL 165mm Mitre Saw Bare Unit DLS600Z
The Makita model DLS600Z is a 18v LXT BL 165mm Mitre Saw Bare Unit.
DLS600 is a lightweight and portable 165mm (6-1/2″) cordless mitre saw powered by 18V Li-ion battery, and suitable for cutting baseboard, architrave etc.
Body only / naked machine supplied without battery or charger.

Features and Benefits:
• Electric brake
• Soft start
• LED job light
• Brushless motor
• Built-in laser guide
• Carrying handle for easy transport
• Aluminium base for higher durability and accuracy
• Mini sub-fence provides wide guide support when performing vertical cut or left bevel cut
• Automatic Torque Drive Technology: Automatically changes the cutting speed according to load condition for an optimum operation
• Double bevel design: The saw head can tilt left and right 0° to 45° (up to 46° when using release lever)
• Battery fuel gauge

Technical Specification:
• Battery Type – Lithium-ion
• Voltage – 18 v
• Body only machine
• Blade Diameter – 165 mm
• Bore Diameter – 20 mm
• No Load Speed – 5000 rpm
• Max bevel range – 46 – 46 º
• Max mitre range – 52 – 52 º
• Max Cutting Capacity – 46 x 92 mm
• Noise sound pressure – 90 dB(A)
• Noise sound power – 97 dB(A)
• Noise K factor – 3 dB(A)
• Vibration K factor – 1.5 m/sec²
• Vibration no load – 2.5 m/sec²
• Net weight – 6.6 kg

Supplied With:
• Dustbag
• Vertical vice
• Hex wrench x2
• Triangular rule
• TCT saw blade

Forticrete Cebastone

There is no doubt that stone dressings are becoming very popular in new build. The combination of brick and stone is a natural choice for builders looking to give their properties a bit more kerb appeal. For all its popularity, the manufacture of cast stone has mostly been made up of small independent companies, producing low volumes of products to order.

Since Forticrete took over the cast stone manufacturing facilities of its sister company Ibstock, it has applied some of its expertise in concrete products to the highly skilled business of manufacturing cast stone.

The process is similar to making sandcastles in that any tiny edge defects are corrected after the mould has been struck.

Heating accounts for a massive proportion of carbon emissions and a great deal of it is wasted energy. Even though the greater proportion of that wasted energy is within poorly insulated existing housing stock, new build housing will play an increasing (and some might say disproportionate) role in achieving our targets.

Damage limitation

Between leaving the production line and reaching the builder, cast stone products can suffer a higher than usual damage rate. I have seen products packed in straw which stand no chance of arriving without chipped edges.

The builder then has to decide whether to return the products and wait for replacements or to bring in a stone doctor to carry out repairs. Forticrete took a fresh look at this age-old problem and solved it in two ways.

First and foremost they improved the curing of the semi-dry concrete products during their critical stage, where edge damage is most likely. Instead of simply putting them out in a warehouse to cure over several days, they load all the products produced on the shift into giant, computer-controlled steamers.

The combination of gentle heat and moisture hydrates the cast stone and achieves around 90% of its strength overnight – in comparison to the seven days or more that it would normally take. This makes it far less vulnerable to damage when it is moved. It’s also a very environmentally-friendly method of curing the components.

They then inspect the products and pack them in polystyrene and shrink wrap polythene, where the stone continues to harden. By the time it arrives on site, the curing process is complete and the bricklayer or stone mason can carry out his work with more confidence.

The semi-dry process is different from wet cast products in that it uses a sand and cement mix that has the consistency of screeding sand, which sets to give a more natural-looking face that can be achieved with a wet cast stone.

The mixture is mechanically compacted into wooden moulds and struck before it is cured. The process is similar to making sandcastles in that any tiny edge defects are corrected after the mould has been struck. This is an intricate process carried out by skilled craftsmen with plasterers ‘small tools’.

There are three ways to order Forticrete Cast Stone

  1. The Stone in Stock range which, as it sounds, is a range of the most regularly requested dressings – from quoins, cills and lintels to portico kits which come in the most popular ‘Bath’ colour only – but are immediately available;
  2. The ‘standard’ catalogue, which gives you a fuller range of products and colours designed to match regional varieties and styles, and which, typically, will take around four weeks from order.
  3. Made-to-order bespoke stone, which takes more planning but allows you to match exactly. This is a highly-skilled process involving the making of individual moulds in their joinery shop and the matching of aggregate and colours to give as near a match as possible – and there are over 400 colours in Forticrete’s ‘library’.

    This bespoke service is very popular among builders involved in extensions or new build where there is a planning requirement to match the detailing of surrounding properties.

Matching pointing is achieved through the use of Easipoint mixes which are applied with a large mastic type gun. Easipoint heritage mortar is essentially a lime-based mortar, with fine sand and pigment added to give an authentic joint.

It’s not commonly known that it is possible to get a structural lintel in semi-dry stone. Forticrete’s structural head has a large diameter stud going through the lower third of it, and this is then tensioned at each end. This overcomes the need to support the outer course with a steel lintel and thereby gives a much more authentic finish.

Forticrete Cebastone

Cebastone is located in Leicestershire and employs approximately 40 staff. The site predominantly manufactures high quality, handcrafted architectural Cast Stone. Cebastone is a key supplier of Cast Stone into the UK housebuilding market.

Whilst products are also sold into Builders Merchants, via our Stone in Stock offering and also the architectural sector, where Cast Stone is used to elevate projects from good to excellent.

Find out more at www.forticrete.co.uk

Plunge Saw Season – Your Comments & Questions

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Tell us what you like: https://skill-builder.uk/vote

Before we get into the showdown we wanted to look at some of your comments on the individual tests and thank you for getting involved with Skill Builder.

Plunge Saw Showdown – Review of Top 10 Best Saws

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Our plunge cut track saw comparison test of the big players. Robin & Roger take the top plunge-cut saws from Bosch, Dewalt, Erbauer, Festool, Mafell, Makita and Triton to see which one has the power and features of a champion.

Thanks to our sponsor Corefix – https://www.corefixed.com

See Corefix work https://youtu.be/QxjYe747iRw

The full reviews of each plunge cut track saw are listed below.

Bosch GKT 55 GCE – https://youtu.be/S8WnTFI1myI
DeWalt DCS520 XR – https://youtu.be/9bz620IocDE
Erbauer ERB690CSW – https://youtu.be/LL06j2QsGco
Festool TS 55 REQ – https://youtu.be/ne303DAgTrk
Festool TSC 55 REB – https://youtu.be/5LLxvku2Zjw
Mafell MT55 CC – https://youtu.be/eUpnfhd3ekg
Mafell MT55 18M BL – https://youtu.be/uVzvo07PoC0
Makita DSP600ZJ – https://youtu.be/JriRMW9jEao
Makita SP6000J – https://youtu.be/YTU5NbwXwF8
Triton TTS 1400 – https://youtu.be/llfYQM9JX0w